Everything You Need to Know About Chemical Mixing

What is Chemical Mixing?

Chemical mixing is a chemical process which is created by a chemical process technology in which industries combine two or more chemicals to create a single chemical. A vital point when it comes to chemical mixing is that this resultant chemical can be separated back into its constituents. Thus, the product of chemical mixing is not irreversible. This type of mixing involves processes like emulsification, paste mixing, and dry blending, to name a few.

Some of the common industries that make use of chemical mixing are:

  • Pharmaceutical
  • Food
  • Plastic
  • Cosmetic

What are the different chemical mixing methods?

While the methods of mixing vary from industry to industry, the scale of the project also influences this. With that said, here are a few of the most common types of mixing that takes place within industries:

1.Vortex Mixers

Small research labs use this method and employ the use of Vortexers to do so. It is a very efficient mixing method since the high speed of rotation causes a turbulent flow within the vials, which causes the components to mix thoroughly. This method uses an apparatus that makes mixing bulk volumes almost impossible.

2.Laminar Flow

Large volume samples call for the laminar flow method. At its core, laminar flow involves layers of liquids passing over each other and causing the mixing. Since the flow happens in layers/belts, the efficiency is lower than in the case of vortex mixers. While the efficiency of the mixing might not be at its best, this method of mixing achieves a constant fluid velocity throughout. Food mixers employ laminar flow where uniform speed is vital in preserving the food consistency.

3.Turbulent Flow

As the name suggests, this form of mixing involves higher speeds and is considerably more chaotic. It is precisely why the turbulent flow method achieves higher mixing efficiency. Whirlpools within the vessel is a vital indicator for achieving this method. The constituents, in this case, get thoroughly intertwined since the mixing happens in a 3-dimensional axis. Food-related mixing does not prefer turbulent flows.

4.Bulk Mixers

Consider this a mixing method that is the best of both worlds. Flow rates in bulk mixers are not fixed and can be adjusted. It allows for both turbulent flow and laminar flow, as and when needed. In this method, a magnetic stirrer plate achieves the mixing. Since the flow rates can be adjusted, finding an optimum mixing speed becomes necessary. Bulk mixers allow for mixing on both a large scale and a small scale.

How is it different from chemical blending?

The difference between chemical mixing and chemical blending lies in the final product. In the case of blending, chemicals involved combine for good, and the resulting product is an entirely new chemical. This new chemical need not have the same physical or chemical properties. It is, in effect, a new chemical on its own.

Another notable difference between the two processes is that chemical blending takes place between solids or between solids and liquids. Chemical blending does not use gaseous compounds. It is in contrast to mixing, where compounds used are liquids or liquids and gases.
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